dragonflight/services/playout/src/playout-manager.js
Zac Gaetano 426273129d fix(playout): video-only HLS preview (broken audio time_base was the black-screen cause)
Definitive root cause of the black preview, found via server-side ffmpeg
decode of the live playlist:

  Error while decoding stream #0:1: Invalid data found (x57)
  [abuffer] Value inf for parameter 'time_base' ... time_base to value 1/0

Stream #0:1 is the AAC audio. CasparCG's real-time channel feeds the HLS
consumer an audio stream whose muxed time_base is 1/0 (infinity). ffmpeg
itself cannot decode the playlist, and hls.js silently fails to append the
fragment after demux, so the <video> stays at readyState 0 (black) even
though the video PTS is perfectly continuous and segments serve 200.

Fix: drop audio from the HLS confidence monitor (-an). The video track is
clean h264 and plays in hls.js. Program audio still rides the primary
SRT/RTMP/SDI/NDI output, which is unaffected.

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
2026-05-31 13:44:45 -04:00

353 lines
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import { AmcpClient } from './amcp.js';
// Playout manager — owns one CasparCG channel's lifecycle inside this sidecar.
//
// One sidecar container == one CasparCG Server == one logical channel (channel
// index 1 in CasparCG terms). We add the output consumer (DeckLink / NDI / SRT
// / RTMP) at start, then walk a playlist by cueing the next clip on a background
// layer (LOADBG ... AUTO) so CasparCG performs a gapless transition at end of
// the current clip.
//
// Media is referenced by a path relative to CasparCG's configured media folder
// (/media inside the container). The mam-api stages assets from S3 to that
// shared volume and passes the resolved relative path on each item.
const CHANNEL = 1; // single CasparCG channel per sidecar
const FG_LAYER = 10; // foreground (on-air) layer
const MEDIA_ROOT = process.env.CASPAR_MEDIA_ROOT || '/media';
// Channel-id-derived HLS preview path. The mam-api proxies /live/<channel_id>/
// to this directory (shared media volume) so the UI's existing HLS player
// (capture's /live/<id> plumbing) works for playout monitors with zero new
// transport.
const CHANNEL_ID = process.env.CHANNEL_ID || '';
const HLS_DIR = CHANNEL_ID ? `${MEDIA_ROOT}/live/${CHANNEL_ID}` : '';
// CasparCG SEEK / LENGTH are in frames, not seconds. Capture standard is 59.94;
// SD/film modes need their own values. Default 60000/1001 matches both
// '1080p5994' and '1080i5994'.
function fpsFor(videoFormat) {
const f = String(videoFormat || '').toLowerCase();
if (f.endsWith('5994')) return 60000 / 1001;
if (f.endsWith('p60') || f.endsWith('i60')) return 60;
if (f.endsWith('p50') || f.endsWith('i50')) return 50;
if (f.endsWith('2997')) return 30000 / 1001;
if (f.endsWith('p30')) return 30;
if (f.endsWith('p25')) return 25;
if (f.endsWith('p24') || f.endsWith('2398')) return 24000 / 1001;
return 60000 / 1001; // safe default for the house standard
}
// CasparCG transition syntax fragments keyed by our item.transition value.
function transitionArgs(transition, ms, fps) {
if (!transition || transition === 'cut' || !ms) return '';
const frames = Math.max(1, Math.round((ms / 1000) * fps));
if (transition === 'mix') return ` MIX ${frames}`;
if (transition === 'wipe') return ` WIPE ${frames}`;
return '';
}
// Turn an absolute /media path (or a relative one) into the token CasparCG
// expects: a path relative to MEDIA_ROOT, without extension, forward-slashed.
// CasparCG resolves "subdir/clip" against its media folder + probes extensions.
function toCasparToken(mediaPath) {
let p = String(mediaPath || '');
if (p.startsWith(MEDIA_ROOT)) p = p.slice(MEDIA_ROOT.length);
p = p.replace(/^\/+/, '');
p = p.replace(/\.[^/.]+$/, ''); // strip extension
return p;
}
export class PlayoutManager {
constructor() {
this.amcp = new AmcpClient({
host: process.env.CASPAR_HOST || '127.0.0.1',
port: parseInt(process.env.CASPAR_PORT || '5250', 10),
});
this.state = {
running: false,
outputType: null,
outputConfig: null,
videoFormat: null,
playlist: [], // resolved items in play order
currentIndex: -1,
loop: false,
currentClip: null,
startedAt: null,
lastError: null,
};
this._advanceTimer = null;
}
async _consumerCommand(outputType, cfg) {
// Returns the AMCP ADD argument string for the requested output target.
if (outputType === 'decklink') {
const dev = cfg.device_index || 1;
return `DECKLINK DEVICE ${dev} EMBEDDED_AUDIO`;
}
if (outputType === 'ndi') {
const name = cfg.ndi_name || 'DRAGONFLIGHT';
return `NDI NAME "${name}"`;
}
if (outputType === 'srt' || outputType === 'rtmp') {
// CasparCG 2.3 streams via the FFMPEG consumer, invoked with the STREAM
// keyword (FILE/STREAM are interchangeable aliases for it; the bare word
// "FFMPEG" is the PRODUCER and is NOT a valid consumer keyword). Args must
// use ffmpeg's -param:stream form (-codec:v, not -vcodec) or CasparCG
// rejects them. The channel feeds the consumer as RGBA, so a
// format=yuv420p filter is required before libx264.
const url = cfg.url || '';
if (outputType === 'srt') {
const latency = cfg.latency || 200;
const full = url.includes('latency=') ? url : `${url}${url.includes('?') ? '&' : '?'}latency=${latency}`;
return `STREAM "${full}" -format mpegts -codec:v libx264 -preset:v veryfast -tune:v zerolatency -b:v 6M -codec:a aac -b:a 192k -filter:v format=yuv420p`;
}
const target = cfg.key ? `${url}/${cfg.key}` : url;
return `STREAM "${target}" -format flv -codec:v libx264 -preset:v veryfast -tune:v zerolatency -b:v 6M -codec:a aac -b:a 192k -filter:v format=yuv420p`;
}
throw new Error(`Unknown output_type: ${outputType}`);
}
// Start the channel: bring up CasparCG's primary output consumer for the
// target, plus a second FFMPEG consumer writing HLS for the UI preview
// monitor (~4-6s lag, reuses capture's /live/<id> plumbing).
//
// The primary consumer failure is NON-FATAL. CasparCG can decode and route
// media through its pipeline even without an output consumer. This means:
// - NDI channels work (load/play/transport) even if libndi.so is absent.
// - SRT/RTMP channels work even if the destination URL is unreachable.
// - The HLS preview consumer is always attempted independently.
//
// state.consumerError is set when the primary consumer fails so the mam-api
// can surface a warning in the channel status without blocking operation.
async startChannel({ outputType, outputConfig = {}, videoFormat = '1080p5994' }) {
await this.amcp.waitReady(30000);
// Set the channel video mode first.
try { await this.amcp.send(`SET ${CHANNEL} MODE ${videoFormat}`); }
catch (err) { console.warn(`[playout] SET MODE failed (continuing): ${err.message}`); }
// Primary output consumer — non-fatal.
let consumerError = null;
try {
const consumer = await this._consumerCommand(outputType, outputConfig);
await this.amcp.send(`ADD ${CHANNEL} ${consumer}`);
} catch (err) {
consumerError = err.message;
console.warn(`[playout] primary consumer ADD failed (continuing without output): ${err.message}`);
}
// HLS preview consumer — always attempt, independently non-fatal.
if (HLS_DIR) {
try {
await this._addHlsConsumer();
console.log(`[playout] HLS preview at ${HLS_DIR}/index.m3u8`);
} catch (err) {
console.warn(`[playout] HLS preview consumer failed: ${err.message}`);
}
}
this.state.running = true;
this.state.outputType = outputType;
this.state.outputConfig = outputConfig;
this.state.videoFormat = videoFormat;
this.state.fps = fpsFor(videoFormat);
this.state.startedAt = new Date().toISOString();
this.state.lastError = consumerError;
console.log(`[playout] channel started output=${outputType} mode=${videoFormat} fps=${this.state.fps.toFixed(3)}${consumerError ? ' ⚠ consumer: ' + consumerError : ''}`);
return this.getStatus();
}
// Low-bitrate HLS for the web UI preview. Segments land in the shared media
// volume; the mam-api serves /media/live/<channel_id>/* from there.
async _addHlsConsumer() {
// The CasparCG channel feeds this consumer in real time, and its frame
// timestamps are irregular ("packet with pts X has duration 0" warnings).
// With frame-count GOPs (-g 60) the HLS muxer split points drift, producing
// erratic segment durations (0.4s4.2s) and TARGETDURATION violations. The
// result is a live playlist hls.js parses but can never sync to — it
// reloads forever ("sliding 0.00 / prev-sn na / MISSED") and never appends
// a fragment, so the preview stays black.
//
// The HLS preview is a VIDEO-ONLY confidence monitor. We deliberately drop
// audio (-an).
//
// Why: CasparCG's real-time channel feeds the FFMPEG consumer an audio
// stream whose muxed time_base comes out as 1/0 (infinity). ffmpeg itself
// can't decode the resulting playlist ("Invalid data ... abuffer: Value inf
// for parameter 'time_base'"), and hls.js silently fails to append the
// fragment after demux — the video element sits at readyState 0 and the
// preview stays black. Dropping audio removes the broken stream entirely;
// the remaining video track is clean h264 and plays in hls.js. A confidence
// monitor doesn't need audio — the real program audio rides the primary
// SRT/RTMP/SDI/NDI output, which is unaffected.
//
// NOTE: encoder options like -g / -r / -force_key_frames are NOT honored
// here — CasparCG's FFMPEG consumer applies args to the muxer, not the
// encoder (it logs "Unused option"). Segment cadence follows the channel's
// own keyframes; that's fine for a video-only preview.
const out = `${HLS_DIR}/index.m3u8`;
const args = [
`FILE "${out}"`,
'-format hls',
'-hls_time 2',
'-hls_list_size 8',
'-hls_flags delete_segments+append_list+independent_segments',
'-codec:v libx264 -preset:v veryfast -tune:v zerolatency -b:v 800k -maxrate 1M -bufsize 2M',
'-an',
'-filter:v format=yuv420p',
].join(' ');
await this.amcp.send(`ADD ${CHANNEL} ${args}`);
}
async stopChannel() {
this._clearAdvance();
try { await this.amcp.send(`STOP ${CHANNEL}-${FG_LAYER}`); } catch (_) {}
try { await this.amcp.send(`CLEAR ${CHANNEL}`); } catch (_) {}
this.state.running = false;
this.state.playlist = [];
this.state.currentIndex = -1;
this.state.currentClip = null;
console.log('[playout] channel stopped');
return { stopped: true };
}
// Load a playlist (array of { id, asset_id, media_path, in_point, out_point,
// transition, transition_ms, clip_name }) and start playing from index 0.
async loadPlaylist({ items = [], loop = false }) {
if (!this.state.running) {
throw new Error('Channel not started — call /channel/start first');
}
this.state.playlist = items;
this.state.loop = !!loop;
this.state.currentIndex = -1;
if (items.length === 0) return this.getStatus();
await this._playIndex(0);
return this.getStatus();
}
async _playIndex(index) {
const item = this.state.playlist[index];
if (!item) return;
const fps = this.state.fps || fpsFor(this.state.videoFormat);
const token = toCasparToken(item.media_path);
const seek = item.in_point ? ` SEEK ${Math.round(item.in_point * fps)}` : '';
const length = (item.out_point && item.out_point > (item.in_point || 0))
? ` LENGTH ${Math.round((item.out_point - (item.in_point || 0)) * fps)}`
: '';
const trans = transitionArgs(item.transition, item.transition_ms, fps);
// PLAY puts the clip on the foreground layer immediately (first clip), with
// the configured transition. Subsequent clips are cued via LOADBG ... AUTO
// for a gapless hand-off; see _scheduleAdvance.
await this.amcp.send(`PLAY ${CHANNEL}-${FG_LAYER} "${token}"${seek}${length}${trans}`);
this.state.currentIndex = index;
this.state.currentClip = item.clip_name || token;
console.log(`[playout] PLAY [${index}] ${token}`);
this._reportAsRunStart(item);
this._scheduleAdvance(item);
}
// Effective on-air duration of an item in milliseconds. Prefers an explicit
// in/out trim, else the asset's full duration. Returns null when unknown (no
// duration metadata + no out_point) so the caller can skip the timer.
_itemDurationMs(item) {
const inS = item.in_point || 0;
if (item.out_point && item.out_point > inS) return (item.out_point - inS) * 1000;
if (item.asset_duration_ms != null) return Math.max(0, item.asset_duration_ms - inS * 1000);
return null;
}
// CasparCG's LOADBG ... AUTO swaps the cued background clip to foreground when
// the current clip ends, giving a gapless visual take. But CasparCG won't cue
// clip N+2 on its own and won't move OUR pointer / as-run bookkeeping. So we
// also arm a duration-based timer: when the current clip is due to end we
// advance currentIndex and cue the following clip. This keeps an arbitrary-
// length playlist walking, not just the first two items.
_scheduleAdvance(item) {
this._clearAdvance();
const next = this._nextIndex();
if (next === null) return; // end of a non-looping playlist
const nextItem = this.state.playlist[next];
const nextToken = toCasparToken(nextItem.media_path);
const fps = this.state.fps || fpsFor(this.state.videoFormat);
const trans = transitionArgs(nextItem.transition, nextItem.transition_ms, fps);
// Cue next on background with AUTO so CasparCG performs the gapless take.
this.amcp.send(`LOADBG ${CHANNEL}-${FG_LAYER} "${nextToken}" AUTO${trans}`)
.catch((err) => console.warn(`[playout] LOADBG failed: ${err.message}`));
// Arm the pointer-advance timer. Without duration metadata we can't time the
// hand-off; leave AUTO to take clip N+1 visually but log a warning since the
// pointer (and thus clip N+2 cueing) will stall.
const durMs = this._itemDurationMs(item);
if (durMs == null) {
console.warn(`[playout] no duration for clip [${this.state.currentIndex}] — pointer advance stalled after this clip`);
return;
}
this._advanceTimer = setTimeout(() => {
this._advanceTimer = null;
// The AUTO take already happened in CasparCG; just move our pointer and
// cue the clip after next. _playIndex would re-PLAY and double-take, so we
// advance state directly and re-arm.
this.state.currentIndex = next;
this.state.currentClip = nextItem.clip_name || nextToken;
console.log(`[playout] advance -> [${next}] ${nextToken}`);
this._reportAsRunStart(nextItem);
this._scheduleAdvance(nextItem);
}, Math.max(250, durMs));
}
_nextIndex() {
const n = this.state.currentIndex + 1;
if (n < this.state.playlist.length) return n;
if (this.state.loop && this.state.playlist.length > 0) return 0;
return null;
}
_clearAdvance() {
if (this._advanceTimer) { clearTimeout(this._advanceTimer); this._advanceTimer = null; }
}
async skip() {
const next = this._nextIndex();
if (next === null) { await this.stopChannel(); return this.getStatus(); }
await this._playIndex(next);
return this.getStatus();
}
async pause() {
try { await this.amcp.send(`PAUSE ${CHANNEL}-${FG_LAYER}`); } catch (_) {}
return this.getStatus();
}
async resume() {
try { await this.amcp.send(`RESUME ${CHANNEL}-${FG_LAYER}`); } catch (_) {}
return this.getStatus();
}
_reportAsRunStart(item) {
// The mam-api owns the as-run table; the sidecar just logs locally. The API
// polls /status and writes as-run rows on clip change. Keeping the DB write
// in the API avoids giving the sidecar a DB connection.
this.state.currentItemId = item.id || null;
this.state.currentItemStartedAt = new Date().toISOString();
}
getStatus() {
return {
running: this.state.running,
outputType: this.state.outputType,
videoFormat: this.state.videoFormat,
currentIndex: this.state.currentIndex,
currentClip: this.state.currentClip,
currentItemId: this.state.currentItemId || null,
currentItemStartedAt: this.state.currentItemStartedAt || null,
playlistLength: this.state.playlist.length,
loop: this.state.loop,
startedAt: this.state.startedAt,
lastError: this.state.lastError,
};
}
}
export default new PlayoutManager();